Regardless if you are an avid alcohol enthusiast out to distill your favorite alcoholic drink at home or responsible for a production plant that needs to strip, filter, or separate various liquids, you need to surely ensure effective packing in column internals to get enhanced performance. The proper kind of packing in the right quantity will ensure a higher and purer yield of your desired product, which will lower wastage and your production costs at the same time random packing.
Whether you might have installed a tower or column for distillation, absorption, stripping, drying, or for several other related processes, you’ll certainly need to ensure that there’s optimum liquid vapor distribution. You will also have to be sure that there is no sudden pressure drop within your column and you create the maximum contact area possible inside the column to enhance the required process in a safe and efficient manner. It is thus very important to line the internals of your column with ideal packing that is suited to the desired process as well as available on a regular basis at very cost-effective rates so as to make certain that the complete distilling, stripping, or any other required process gets completed inside your calculated budget.
The column that you have erected or mounted could contain trays, random packing, or structured packing based on the chemical you will want to produce and also the dimensions of your tower or column. Your column internals could be packed with numerous types of packing such as raschig rings, berl saddles, cascade mini rings, intalox saddles, etc in case you have chosen this type of system. You will also be able to choose from an array of materials for such packing according to your specific requirements as well as your budget. Your rings or saddles could be created from plastics such as PVC, RPP, PE, PVDF, amongst others or metals like zirconium, titanium, stainless-steel, aluminum alloy, etc and even various ceramics. Each material has its advantages and disadvantages, and you will need to pick the material that is best suited for the chemicals and resultant vapors within your column.
Your column internals such as rings, saddles, etc will also need to be stacked within your column in such a manner that there is perfect separation of all of the required chemicals within your column with virtually no blockage. While certain designs of saddles might provide a large contact area, they may be vulnerable to breakage during stacking. On the other hand, in the case of raschig rings ceramic offers not just a wonderful choice for optimum liquid gas distribution without high-pressure drops but the style of such rings also means that there is extremely low occurrence of breakage during stacking. Ceramic raschig rings will also be very economical to purchase, particularly when you start looking into excellent deals that might be available from select online dealers or manufacturers. They can even be stacked on deep beds and can certainly boost the efficiency of your process without increasing your production costs source.
It is possible to truly improve the quantity as well as quality of the yield if your distillation, filtration, stripping, or absorption column, among others are loaded with matching packing that ensures optimum separation without raising your power bills or rewarding you with high wastage levels. You must certainly ensure efficient packing within column internals for enhanced performance that will reward you instantly in the form of better yields at lowered efforts and expenses.